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Saturday, January 10, 2015

Our Dyeing Range

Economical Jet Dyeing

                                                                                Machine Features:
  • Capacity : 200-250 Kg. (Single Tube)
  • Liquor Ratio - 1:1 (Wet Fabrics)
  • Dye - 30 To 450 Grms./Mtr. Sq. Fabrics (Polyester, Polyester blends, Woven & Knitted Fabrics)
  • High Temp.- Up to 140 Deg C.
  • Fabric Speed - 300 Mtrs./Min.
Exclusive Features :
In this development, there is no fabric drive reel to move the fabric. The fabric movement by only force of water. It is economical, because of low liquor ratio it's reduce every think. It is user's friendly because comparison with long tube dyeing machine, to control the fabric movement 4 valves required. Here in this Jet Dyeing Machines and Fabric Dyeing Machine there is only one valve. Absent of reel, reduce connecting electric power, maintenance of two mechanical seal and breakdown time, if Jet pressure and reel speed not synchronized. Nearly 4000 without fabric drive reel machines are saving energy and reducing pollution in 20 countries of this planet.

Sample Jet Machines

Jet Dyeing MachineFeatures :
  • Capacity : 10, 25 & 50 Kg.(Single Tube)
  • Liquor Ratio - 1:3 (Wet Fabric)
  • Dye - 30 To 450 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
  • High Temp. - Up to 140 Deg. C.
  • Fabric Speed - 300 Mtr./Min.

Jet Dyeing MachineJet Machine With Basket
This basket is using for store the fabrics.

Other development for increase the capacity instead of basket putting Teflon rods, which increase the capacity of machine in same total machine volume, that reduces the running cost with comparison of with basket type machine.

For more details please click on "Super Economical Jet Dyeing Machine"

Dimension Diagram
Jet Dyeing Machine






Multi Nozzle Soft Flow Dyeing Machines (A)

new textile and fabric dyeing plant has penetrated internationally dye-house machinery market with its new multi-nozzle soft flow dyeing machines that offers high productivity with low liquor ratio in fabric dyeing compared to the conventional dyeing machinery.

multi-nozzle soft flow dyeing machinery is the new age solution. The Multi-Nozzle Low/High Temperature Dyeing technology works as soft flow as well as jet dyeing machine. The main advantage of this development is to increase the machine flexibility / versatility, to process all types of fabrics.

In this new technical development, the soft-nozzles have big diameter and fix nozzle has an individual flow control valve. The main nozzle is adjustable. By increasing and decreasing the gap of nozzle, flow and pressure increases and decreases as per fabric quality demand. To run this machine as a soft flow machine, increase the gap that decreases the pressure and increases water flow. At that time all three nozzles work as soft flow and water flow gets control individually by control valve as per fabric quality demand.

To run machine as a jet dyeing machine, decrease the gap of nozzle, that increases the pressure and decreases the water flow. That time close the soft-nozzle control valve.

Multi Nozzle Soft Flow Dyeing Machines

Exclusive Features :
Multi Nozzle Soft Flow Dyeing Machines
  • Ultra low liquor ratio - 1:2 (wet fabrics)
  • Number of very soft-flow nozzles
  • No pilling effect
  • Dye 30 to 500 g./mt.sq. fabrics (Woven & knitted fabrics)
  • Work as a Jet Dyeing machine for polyester, cotton blend fabrics
  • Counter flow as well as reverse flow
  • Reduce pollution plant size
  • High temperature up to 140 6;C.
  • Capacity – 10 Kg. To 300 kg
  • Work as a Soft Flow machine for Woven & Knitted Cotton Fabrics.

Specification & Dimension are subject to change without any prior notice.

Multi Nozzle Soft Flow Dyeing Machines Dimension Diagram :
For Better Fabric Dyeing Quality
  • Fabric cycle time 1 to 10 min.*
  • Chamber capacity 100 to 300 kg*
  • Fabric speed 100 to 500 mt./min*

Note : * Can adjust per fabric quality & color-chemicals.
Specification & Dimension are subject to change without any prior notice.


Multi Nozzle Soft Flow Dyeing Machines (B)

We are leading exporter of fabric dyeing plant and fabric dyeing machinery.

Exclusive Features :
  • Ultra low liquor ratio - 1:2.5
  • Dye - 30 to 450 g./mt.sq. Fabrics (woven & knitted fabrics).
  • Number of very soft-flow nozzles & jet nozzles.
  • No pilling effect.
  • Work as a jet dyeing machine for polyester & blend fabrics.
  • Work as a soft flow machine for cotton fabrics.
  • Reduce pollution plant size.
  • No colour inlet pump (optional) - Dozing pump
  • High temp. up to 140° C.
  • 5. Capacity 50 to 2000kgs.

    Multi Nozzle Soft Flow Machine

    Multi Nozzle Soft Flow Dyeing MachinesThe Multi - Nozzle Low/High temp. Dyeing technology work as a soft flow as well as jet dyeing machine. The main advantage of this development is to increase machine flexibility/ versatility to process all types of fabrics.

    In this new technical development, the nozzle 3 & 4 are big diameter and fix nozzle with individuel flow control valve. The 1st main nozzle is adjustable. By increasing and decreasing the gap of nozzle, flow and pressure will be increase and decrease as per fabric quality demand. To run this machine as a soft flow machine, increase the gap that decrease the pressure and increase water flow, at that time all three nozzles are working as a soft flow and water flow control individually by control valve as per fabric quality demand.

    To run machine as a jet dying machine, decrease the gap of nozzle, that increase the pressure and decrease the water flow. That time soft-nozzle control valve are close.

    Multi Nozzle Soft Flow Dyeing Machines

    Dimension Diagram
    Specifications & Dimension are subject to change without any prior notice.
    Capacity (Kgs.)
    Chamber
    Length (mm)
    Height (mm)
    Width (mm)
    300
    2
    4300
    4000
    3850
    450 3 4300 4000 4600
    600 4 4400 4000 5400
    900 6 4500 4200 7200
    1200 8 4600 4200 8000



HT. HP Soft Flow Dyeing Machine

We are manufacturing soft flow machines, soft flow fabric dyeing machine, soft flow machinery, soft flow fabric dyeing machinery.

Exclusive Features :
  • Lowest liquor ratio.
  • Reduce colour & chemicals.
  • Reduce steam consumption.
  • Reduce electricity.
  • Tangle free operation.
  • Online washing system.
  • Inner flow dyeing system.
  • No rope marks, no pilling effect, no hairiness.

Standard Features :
  • Dye 30 to 450 g./mt.sq. Fabric (cotton woven, cotton knit and its blends)
  • Cup type very soft flow nozzle with low pressure higher flow design.
  • Online filter design for easy cleanup even during the process with extra replaceable filter mesh.
  • Specially design vessel cleaning system by SS spraying nozzles.
  • Fabric drive reel with A.C. Motor & Frequency controller.
  • S.S. Control Panel with rotary switch, Emergency stop, Fabric speed indicator, Hotter & moderate operation panel.
  • PTFE Teflon sheet in basket.
  • Vessel made from AISI SS 316 L.

Technical Data :
  • Capacity - 10kg. to 2000kg.<
  • Maximum working temp. 140° C.
  • Maximum working pressure 4 kg./cm².

Optional Features :
  • Colour Kitchen system with Agitators & Actuators with direct dosing system for colour preparation and dye dispensing / dosing.
  • Double filter system.
  • Fully automatic system with PLC & Electromagnetic flow meter. · Seam Detector.
  • Frequency controller for Main motor.
  • Stirring system in colour tank.

Dye Kitchen With Accessories (Optional)
  • Dye Kitchen Specially designed for the dissolving & preparation of dyes chemical & auxiliaries & transfer of the dissolved media to the single dyeing machine.
  • Available in difference stage of automation with optional accessories like Stirrer & Dosing pump combined usage with programs.
  • Manufactured from high quality stainless steel, to suit all machine types' capacities with flexible combination of tank size & number of satisfy all process requirement & future requirement.

Specifications & Dimension are subject to change without any prior notice.



Weight Reduction Machine

We are supplying and exporting Weight Reduction Machine and Dye Weight Reduction Machine.

Exclusive Features :
  • Low tension volumetric soft nozzle
  • Totally tangle free operation with help of angular design nozzle & fully flow square pipe.
  • Excellent & even reduction with low tension & perfect rinsing system
  • Moderate and auto control liquor ratio
  • PLC base automation with graphical display and PID control (if required)
  • Digital level controlling system for accurate control dozing
  • Fully automatic and semi automatic version available
  • Stirrer mechanism in caustic addition tank
  • Easily removable filter & heat exchanger
  • Low temp. -up to 90 oC (Max.)
  • Vessel made by SS 316 L

Fully Automatics :
  • PLC base automation with graphical display and PID control
  • Moderate and auto control liquor ratio.
  • Digital level controlling system for accurate control dozing.

Dimension Diagram

Weight Reduction Machine

Capacity
(A)
(B)
(C)
(Chamber) (kgs) mm/inch mm/inch mm/inch
2 200 4300/178 3825/150 2230/87
3 300 4300/178 3825/150 2700/160
4 400 4300/178 3825/150 3165/125

Specifications & Dimension are subject to change without any prior notice



Economical Top Tube Soft Flow Dyeing Machine


Exclusive Features :
  • Lowest liquor ratio compare to other long tube machine
  • Reduce power consumption
  • Reduce thermic energy
  • Reduce maintenance
  • Lowest running cost

Technical Features :
  • Capacity : 100 to 350Kg
  • Single Vessel 2 Chambers to Reduce loop length
  • Dye - 30 To 450 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
  • Liquor ratio: 1:8 (Wet fabric)
  • High Temp. - Up to 140°C
  • Vessel made from - SS 316 L
  • Specially design Soft Nozzles for Smooth and entangle free operation
  • Fabric drive reel with frequency controller

Optional Features :
  • Fully automatic with PLC
  • Main pump Inverter
  • Flow meter (Water liter counter)
  • Seam detector
  • Magnetic level indicator / controller
  • Double tube for higher capacity

Schematic
Soft Flow Dyeing Machine

Dimension Diagram
Soft Flow Dyeing Machine

Specifications & Dimension are subject to change without any prior notice.
CAP. KG./Batch
CAP. KG./Cham.
Vessel DIA
Length (mm)
Width (mm)
Height (mm)
100 to 125
50 to 65
34"
6500
2000
2700
200 to 250 100 to 125 34" 8000 2000 2700
300 to 350 150 to 175 34" 10650 2000 2700


Economical Beam Dyeing Machine

The economical beam dyeing process (patented) introduces a new concept in fabric dyeing. To-day, dyeing industry demands versatility and minimum cost of production. This objective has been well achieved in this process.  has designed this unique energy saving process with the aforesaid objective. The help of man made fiber textile research association (Mantra) and Sardar Vallabhbhai Patel Regional Engineering College, Surat is gratefully acknowledged. We provide the entire plant beam dye machines and dye machinery.

This invention adopts a highly economical PROCESS, which fealties versatility as well as simplicity, and provided additional advantages such as :-
Exclusive Features :
  • Reduction in heat-energy consumption upto 35%.
  • Reduction in water consumption upto 80% per batch.
  • Reduction in electric consumption upto 20%.
  • Reduction in liquor ratio. 1:5.
  • Elimination of the trouble giving injector pump.
  • Pay-back period of 3 to 4 months.

Atmospheric Soft Flow Dyeing Machines

We are engaged in manufacturing dyeing machines like atmospheric dyeing machines for dyeing the garments.

Exclusive Features :
  • Removable full basket.
  • Totally tangle free operation with help of angular design nozzle & fully floatable
  • squar pipe.
  • Dye 30 to 500g./mtr. Sq. Fabrics (Polyester, Cotton, Woven & Knitted fabrics).
  • Excellent & even Dyeing with low tension & perfect rinsing system.
  • Capacity available 100kg. To 800 kg.
  • Stirrer mechanism.
  • Low tension volumetric soft nozzles.
  • Fully dismantle design.
  • Vessel made by SS 316L.
  • Low temp. - Up to 90° C. (Max.)


Dimension Diagram
Atmospheric Soft Flow Dyeing Machines

Specifications & Dimension are subject to change without any prior notice.
Capacity (Kgs.)
Chamber
Length (mm)
Height (mm)
Width (mm)
300 2 4300 3600 3050
450 3 4300 3600 3675
600 4 4300 3600 4300
750 5 4300 3600 5000
900 6 4300 3600 5650


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